fuse box SUZUKI SWIFT 2000 1.G SF310 Service Workshop Manual

Main fuse Ignition switch
Main fuseMalfunction indicator lamp in combination meter
Relay box“IG COIL METER”
6-42 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
TABLE A-3 ECM (PCM) POWER AND GROUND CIRCUIT CHECK – MIL
DOESN’T LIGHT AT IGNITION SWITCH ON AND ENGINE DOESN’T
START THOUGH IT IS CRANKED UP
CIRCUIT DESCRIPTION
When the ignition switch tuned ON, the main relay turns ON (the contact point closes) and the main power is sup-
plied to ECM (PCM).
INSPECTION
STEPACTIONYESNO
1Main Relay Operating Sound Check
Is operating sound of main relay heard at ignition switch ON?Go to Step 5.Go to Step 2.
2Main Relay Check
1) Turn OFF ignition switch and remove main relay (1).
2) Check for proper connection to main relay (1) at terminal
3 and 4.
3) Check resistance between each two terminals. See Fig. 1
and 2.
Between terminals 1 and 2: Infinity
Between terminals 3 and 4: 100 – 120 Ω
4) Check that there is continuity between terminals 1 and 2
when battery is connected to terminals 3 and 4. See Fig. 3.
Is main relay in good condition?Go to Step 3.Replace main
relay.
3Fuse Check
Is main “FI” fuse in good condition?Go to Step 4.Check for short in
circuits connected
to this fuse.
4ECM (PCM) Power Circuit Check
1) Turn OFF ignition switch, disconnect connectors from ECM
(PCM) and install main relay.
2) Check for proper connection to ECM (PCM) at terminals
C03-20, C02-2, C02-15 and C02-22.
3) If OK, then measure voltage between terminal C03-20 and
ground, C02-22 and ground with ignition switch ON.
Is each voltage 10 – 14 V?Go to Step 5.“B/W”, “W/R” or
“Bl / B” circuit
open.

6-98 ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10)
Main
fuseIgnition
switchTo other circuits
Main
relay
Fuel pump relay
Fuel pump
CAUTION: Check to make sure that connection is
made between correct terminals. Wrong connection
can cause damage to ECM (PCM), wire harness, etc.
TABLE B-2 FUEL PUMP AND ITS CIRCUIT CHECK
INSPECTION
STEPACTIONYESNO
1Was “ENGINE DIAG. FLOW TABLE” performed?Go to Step 2.Go to “ENGINE
DIAG. FLOW
TABLE”.
2Check Fuel Pump Control System for Operation. See Fig. 1.
Is fuel pump heard to operate for 2 sec. after ignition switch
ON?Fuel pump circuit
is in good
condition.Go to Step 3.
3Check Fuel Pump for Operation.
1) Remove fuel pump relay from relay box with ignition
switch OFF.
2) Check for proper connection to relay at each terminals.
3) If OK, using service wire, connect terminals E28-1 and
E28-2 of relay connector. See Fig. 2.
Is fuel pump heard to operate at ignition switch ON?Go to Step 4.“P”, “B” or “W/Bl”
circuit open or fuel
pump malfunction.
4Check Fuel Pump Relay for Operation.
1) Check resistance between each two terminals of fuel
pump relay. See Fig.3.
Between terminals “1” and “2”: Infinity
Between terminals “3” and “4”: 100 – 120 Ω
2) Check that there is continuity between terminals “1” and
“2” when battery is connected to terminals “3” and “4”. See
Fig. 4.
Is fuel pump relay in good condition?“P/W” circuit open
or poor C02-21
connection.
If wire and
connection are
OK, substitute a
known-good ECM
(PCM) and
recheck.Replace fuel pump
relay.

Main
fuseIgnition
switch
Main
relay Malfunction indicator lamp in combination meter
Relay
box Fuse box
C01-1
C01-2
C01-3
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-39
TABLE A-1 MALFUNCTION INDICATOR LAMP CIRCUIT CHECK – LAMP DOES
NOT COME “ON” AT IGNITION SWITCH ON (BUT ENGINE AT STOP)
CIRCUIT DESCRIPTION
When the ignition switch is turned ON, ECM (PCM) causes the main relay to turn ON (close the contact point).
Then, ECM (PCM) being supplied with the main power, turns ON the malfunction indicator lamp (MIL). When the
engine starts to run and no malfunction is detected in the system, MIL goes OFF but if a malfunction was or is de-
tected, MIL remains ON even when the engine is running.
INSPECTION
STEPACTIONYESNO
1MIL Power Supply Check
1) Turn ignition switch ON.
Do other indicator / warning lights in
combination meter comes ON?Go to Step 2.“IG” fuse blown, main
fuse blown, ignition switch
malfunction, “B/W” circuit
between “IG” fuse and
combination meter or poor
coupler connection at
combination meter.
2ECM (PCM) Power and Ground Circuit
Check Does engine start?Go to Step 3.Go to TABLE A-3 ECM (PCM)
POWER AND GROUND
CIRCUIT CHECK.
If engine is not cranked, go to
DIAGNOSIS in SECTION 6G.
3MIL Circuit Check
1) Turn ignition switch OFF and disconnect
connectors from ECM (PCM).
2) Check for proper connection to ECM
(PCM) at terminal C03-1.
3) If OK, then using service wire, ground
terminal C03-1 in connector
disconnected.
Does MIL turn on at ignition switch ON?Substitute a
known-good ECM
(PCM) and recheck.Bulb burned out or “V” wire
circuit open.

Main
fuseIgnition
switch
Main
relay Malfunction indicator lamp in combination meter
Relay
box
Fuse box
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-41
TABLE A-3 ECM (PCM) POWER AND GROUND CIRCUIT CHECK – MIL
DOESN’T LIGHT AT IGNITION SWITCH ON AND ENGINE DOESN’T
START THOUGH IT IS CRANKED UP
CIRCUIT DESCRIPTION
When the ignition switch tuned ON, the main relay turns ON (the contact point closes) and the main power is sup-
plied to ECM (PCM).
INSPECTION
STEPACTIONYESNO
1Main Relay Operating Sound Check
Is operating sound of main relay heard at ignition switch ON?Go to Step 5.Go to Step 2.
2Main Relay Check
1) Turn OFF ignition switch and remove main relay (1).
2) Check for proper connection to main relay (1) at terminal
3 and 4.
3) Check resistance between each two terminals. See Fig. 1
and 2.
Between terminals 1 and 2: Infinity
Between terminals 3 and 4: 100 – 150 Ω
4) Check that there is continuity between terminals 1 and 2
when battery is connected to terminals 3 and 4. See Fig. 3.
Is main relay in good condition?Go to Step 3.Replace main
relay.
3Fuse Check
Is main “FI” fuse in good condition?Go to Step 4.Check for short in
circuits connected
to this fuse.
4ECM (PCM) Power Circuit Check
1) Turn OFF ignition switch, disconnect connectors from ECM
(PCM) and install main relay.
2) Check for proper connection to ECM (PCM) at terminals
C03-6, C02-10, C02-5 and C02-6.
3) If OK, then measure voltage between terminal C03-6 and
ground, C02-10 and ground with ignition switch ON.
Is each voltage 10 – 14 V?Go to Step 5.“B/W”, “W/R” or
“Gr” circuit open.

6-1-54 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
Ignition
switch
Main
fuse
To HO2S-2 heaterTo other sensor
Heater Fuse box
DTC P0130 HEATED OXYGEN SENSOR (HO2S) CIRCUIT MALFUNCTION
(SENSOR-1)
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

When running at idle speed after engine warmed up
and running at specified vehicle speed, HO2S-1
output voltage does not go 0.3 V below or over
0.6 V.
2 driving cycle detection logic, Monitoring once / 1
driving.
Heated oxygen sensor-1 malfunction

“G” or “R” circuit open (poor connection) or short
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and a tester.
1) Turn ignition switch OFF. Clear DTC with ignition switch ON, check vehicle and environmental condition for:
–Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)
–Intake air temp.: between –10C and 80C (14F and 176F)
2) Warm up engine to normal operating temperature.
3) Drive vehicle at 38 – 50 mph, 60 – 80 km / h for 2 min.
4) Stop vehicle and run engine at idle for 2 min.
5) Check DTC in “DTC” mode and pending DTC in “ON BOARD TEST” or “PENDING DTC” mode.

Ignition
switch
Main
fuse
To HO2S-2 heaterTo other sensor
Heater Fuse box
6-1-58 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
DTC P0135 HEATED OXYGEN SENSOR (HO2S) HEATER CIRCUIT
MALFUNCTION (SENSOR-1)
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE
DTC will set when A or B condition is met.
A:

Low voltage at terminal C01-7 when engine is
running at high load.
B:

High voltage at terminal C01-7 when engine is
running under condition other than above.
2 driving cycle detection logic, Continuous
monitoring.
HO2S-1 heater circuit open or shorted to ground

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
WARNING:

When performing a road test, select a place where there is no traffic or possibility of a traffic accident
and be very careful during testing to avoid occurrence of an accident.

Road test should be carried out with 2 persons, a driver and a tester.
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON, start engine and keep it at idle for 1 min.
3) Start vehicle and depress accelerator pedal fully for 5 sec. or longer.
4) Stop vehicle.
5) Check DTC in “DTC” mode and pending DTC in “ON BOARD TEST” or “PENDING DTC” mode.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-65
Ignition
switch
Main
fuseMain relay
To ignition
switchTo other sensor Relay boxNo.1 injector
No.2 injector
No.3 injector
No.4 injector Fuse box
Signal to decrease amount of fuel injection
Signal to increase amount of fuel injection
High voltage
Low voltage
A / F mixture
becomes
richerOxygen
concentration
decreases
A / F mixture Oxygen
Fuel injectorSensed
information
A / F mixture
Exhaust gas
becomes
leanerconcentration
increases
DTC P0171 FUEL SYSTEM TOO LEAN
DTC P0172 FUEL SYSTEM TOO RICH
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

When following condition occurs while engine running under
closed loop condition.
–Air / fuel ratio too lean
Total fuel trim (short and long terms added) is
more than 30%
or
–Air / fuel ratio too rich
(Total fuel trim is less than –30%)
2 driving cycle detection logic, continuous monitoring.
Vacuum leaks (air drawn in).

Exhaust gas leakage.

Heated oxygen sensor-1 circuit
malfunction.

Fuel pressure out of specification.

Fuel injector malfunction (clogged or
leakage).

MAP sensor poor performance.

ECT sensor poor performance.

IAT sensor poor performance.

TP sensor poor performance.

EVAP control system malfunction.

PCV valve malfunction.

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-69
Ignition coil assembly
for No.1 & No.4 spark plugs
Ignition coil assembly
for No.2 & No.3 spark plugs
Ignition switch
Main relay
Main
fuseRelay box
To ignition switch
CKP sensorCMP sensorNo.1 injector
No.2 injector
No.3 injector
No.4 injector Fuse box
DTC P0300 RANDOM MISFIRE DETECTED (Misfire detected at 2 or more
cylinders)
DTC P0301 CYLINDER 1 MISFIRE DETECTED
DTC P0302 CYLINDER 2 MISFIRE DETECTED
DTC P0303 CYLINDER 3 MISFIRE DETECTED
DTC P0304 CYLINDER 4 MISFIRE DETECTED
CIRCUIT DESCRIPTION
ECM (PCM) monitors crankshaft revolution speed and engine speed via the crankshaft position sensor and cylin-
der No. via the camshaft position sensor. Then it calculates the change in the crankshaft revolution speed and from
how many times such change occurred in every 200 or 1000 engine revolutions, it detects occurrence of misfire.
When ECM (PCM) detects a misfire (misfire rate per 200 revolutions) which can cause overheat and damage to
the three way catalytic converter, it makes the malfunction indicator lamp (MIL) flash as long as misfire occurs at
that rate.
After that, however, when the misfire rate drops, MIL remains ON until it has been judged as normal 3 times under
the same driving conditions.
Also, when ECM (PCM) detects a misfire (misfire rate per 1000 revolutions) which will not cause damage to three
way catalytic converter but can cause exhaust emission to be deteriorated, it makes MIL light according to the 2
driving cycle detection logic.

6-1-78 ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13)
Ignition
switch
Main fuseRelay
boxMain
relay
EGR valve
2 C13
DTC P0400 EXHAUST GAS RECIRCULATION FLOW MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

While running at specified vehicle speed after
engine warm-up

During deceleration (engine speed high with closed
throttle position ON) in which fuel cut is involved,
difference in intake manifold absolute pressure
between when EGR valve is opened at specified
value and when it is closed is larger or smaller than
specified value.
2 driving cycle detection logic, monitoring once / 1
driving
EGR valve or its circuit

EGR passage

ECM (PCM)

ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-91
Relay box
Main fuseMain relay
IAC valveTo other valve
DTC P0505 IDLE CONTROL SYSTEM MALFUNCTION
CIRCUIT DESCRIPTION
DTC DETECTING CONDITIONPOSSIBLE CAUSE

No closed signal to IAC valve is detected after
engine start.
2 driving cycle detection logic, continuous monitoring.
“R/B”, “V/W” or “B” circuit open or short

IAC valve malfunction

ECM (PCM) malfunction
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON.
3) Start engine and run it at idle for 1 min.
4) Check DTC and pending DTC.